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Precise balancing made accessible to everyone

Started by EQiblyVek, January 01, 2025, 02:52:22 PM

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EQiblyVek

<h2>  Using the Balanset-1A Instrument  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.  </li>
<li>   Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.    </li>
</ul>
 
<h3>   Mounting the Sensors  </h3>
<ul>
<li>  Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.  </li>
<li>   Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition.  </li>
</ul>
 
<h3> Starting the Program  </h3>
<ul>
<li>   Launch the Balanset software on your computer.    </li>
<li>  Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome.  </li>
</ul>
 
<h3>    </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
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<ul>
<li>   Bring the rotor to its normal operating rotational frequency.  </li>
<li>   The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.  </li>
</ul>
 
<h3> Trial Weight Installation   </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams).  </li>
<li>  Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Determining the Corrective Mass  </h3>
<ul>
<li>  Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.  </li>
<li>   These parameters are displayed on the screen as numerical data and graphs.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Installing the Correction Weight   </h3>
<ul>
<li>  Attach the computed compensating weight to the rotor as indicated by the software's output.  </li>
<li>   You can conduct interim measurements to confirm that the imbalance is decreasing as expected.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3>  Final Check and Balance Confirmation  </h3>
<ul>
<li>   With the compensating weight attached, operate the rotor and assess the level of any residual vibration.  </li>
<li>  If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful.  </li>
<li>   If the vibration level remains high, repeat the process with further weight adjustments.    </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position.  </li>
</ul>
 
<h3>  Post-Balancing Checklist  </h3>
<ul>
<li>  Verify the secure attachment of all balancing weights and measurement sensors.  </li>
<li>   Ensure the rotor rotates smoothly and without excessive noise.    </li>
<li>   If the rotor is part of a complex mechanism, verify the proper interaction of all its components.    </li>
</ul>
 
<p>  By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.  </p>
 
 
 
 
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